Alysson Gonçalves dos Santos
Curitiba
Summary
Experienced Automation Engineering Specialist with over 13 years of global project management experience in the automotive and pharmaceutical sectors. Proficient in leading multidisciplinary teams and projects focused on product development and technological innovation. Detail-oriented, organized, and meticulous employee. Works at fast pace to meet tight deadlines. Enthusiastic team player ready to contribute to company success. History of success in performing load and cost calculations and establishing clear parameters. Detail-oriented with strong knowledge of Automation and Robotic Arms and Allen Bradley Software like Studio 5000 Logix Designer.
Overview
17
17
years of professional experience
Work History
Maintenance Supervisor (Equipment Reliability Leader + PM Leader)
Becton Dickinson
Curitiba, Brazil
09.2018 - Current
- Coordinated technical documentation, equipment obsolescence management, retrofit projects, and spare parts (MRO) inventory management
- Tracked and document maintenance routines for internal and external audits, aiming to maximize the use of industrial assets through planned corrective, preventive, and predictive activities
- Ensure equipment reliability through engineering studies and monitor maintenance indicators
- Collaborating with Engineering, Automation, and Quality departments for new equipment and proposing engineering studies to optimize resources and extend asset efficiency and lifespan is part of my role
- Managing spare parts inventory in the maintenance warehouse, supporting failure analysis using tools like the DEMAIC and A3 methods, and ensuring the implementation and optimization of the SAP - PM system
- Coordinated preventative maintenance schedules, verifying equipment safety and function.
Senior Control Engineer (Automation Specialist)
Becton Dickinson
Curitiba, Brazil
09.2018 - 06.2021
- Led the design, development, and optimization of smart automation projects at the Vacutainer factory in Curitiba, ensuring compliance with quality and regulatory standards
- Evaluated new technologies for potential incorporation into existing processes, driving continuous improvement initiatives in the field of controls engineering.
- Involved collaborating with cross-functional teams and managing external integrators, focusing on robotic process automation, vision systems, and autonomous mobile robots to enhance operational efficiency
- Worked cross-functionally to identify process improvements and select appropriate technologies, supporting strategic and technical implementation of automation solutions
- Led troubleshooting efforts on complex control issues, resolving problems quickly to minimize production impact, providing ongoing technical support and improving overall equipment effectiveness (OEE) through root cause analysis and corrective actions.
Senior Process Engineer (Control Engineer)
Renault Nissan
São José Dos Pinhais, Parana, Brazil
07.2014 - 09.2018
- Managed multiple projects from their initial conception to delivery, always prioritizing quality, cost-effectiveness, and adherence to deadlines, while ensuring safety of workers and environmental standards
- Overseeing application of technical standards in automation, robotics, welding, and logistics, and defining process requirements before project acquisitions
- Focused on reducing process costs and improving reliability of manufacturing methods
- Introduced innovative technologies and made continuous improvements in welding processes, such as implementing adaptive welding systems and updating ABB robots with Soft Equalizing technology, which eliminated outdated pneumatic systems
- Played key role in incorporating new technologies, such as automated guided vehicles (AGVs) to streamline connections between robots and AGVs in material handling
- Managed replacement of obsolete robotic welding equipment, overseeing every stage from preparation of technical specifications for purchase approvals to installation, initial programming, qualification, and final welding validation
- Collaborating with cross-functional teams, developing new suppliers, and fostering technological innovation were also crucial aspects, leading to significant advancements in process optimization and cost reduction.
- Developed strong relationships with suppliers/vendors by negotiating favorable contracts that ensured access to high-quality materials at competitive prices.
Maintenance Leader
Renault Nissan
São José Dos Pinhais, Parana, Brazil
04.2010 - 07.2014
- Responsible for general support in the bodywork process, in Automation Control and Robotics, performing last level maintenance service and providing general support to the team
- Developed strong relationships with vendors, ensuring timely delivery of parts and services at competitive prices.
- Performing diagnosis, maintenance and implementing improvements in the bodywork process
- Troubleshooting
- Maintenance support in productive and active process, Corrective Maintenance
- Expert in programming and development/implementation of improvements in industrial automation incorporated by PLC systems, HMI, Robotics, Drives and Industrial Networks
- Manipulation and advanced programming, maintenance of industrial robots in the process of spot welding, bending process and Manipulation of parts.
Automation Technician
PackForm Solutions
Curitiba, Brazil
08.2007 - 04.2010
Education
MBA - Industrial 4.0 Maintenance Technology
UTFPR
Guarapuava, Parana, Brazil01.2024
Bachelor of Science - Control Systems Engineering
PUC-PR
Curitiba, Parana, Brazil01.2013
Technical Expert in Control Systems - Electromechanical Engineering Technologies
PUC-PR
Curitiba, Parana, Brazil01.2007
Skills
- Process optimization
- Proficient in lean manufacturing
- Automation design, technology transfer, and digital transformations
- Project management and problem-solving
- Ability to handle multiple projects and meet deadlines
Languages
English
Advanced (C1)
French
Beginner (A1)
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Advancedknowledge
- Experienced Automation Engineer proficient in the operation, maintenance, and advanced programming of ABB robots (S4C Plus, IRC5).
- Strong knowledge of regulatory requirements for software and hardware development, including IEC 60601, IEC 61010, ISO 13485, and ISO 14971 standards.
- Skilled in programming various PLC platforms (SLC5, SLC 500, Studio 5000 Rockwell, CodeSys, Siemens S5, and S7) and HMIs (Allen Bradley, Siemens)
- Expertise in network protocols (DeviceNet, Serial, Ethernet TCP/IP, Profinet, ProfiBus, OPCUA, ASI).
- Experienced in programming ABB robots using RAPID and offline simulation with RobCad
- Competent in maintenance indicators (MTTR, MTBF, Downtime, Breakdown) and proficient in troubleshooting and problem-solving using tools like PDCA, 5W2H, FMEA, SWOT, A3, and 5 Why's.
Timeline
Senior Control Engineer (Automation Specialist)
Becton Dickinson
09.2018 - 06.2021
Maintenance Supervisor (Equipment Reliability Leader + PM Leader)
Becton Dickinson
09.2018 - Current
Senior Process Engineer (Control Engineer)
Renault Nissan
07.2014 - 09.2018
Maintenance Leader
Renault Nissan
04.2010 - 07.2014
Automation Technician
PackForm Solutions
08.2007 - 04.2010
MBA - Industrial 4.0 Maintenance Technology
UTFPR
Bachelor of Science - Control Systems Engineering
PUC-PR
Technical Expert in Control Systems - Electromechanical Engineering Technologies
PUC-PR
Personal Information
- Age: 35
- Number of Children: 2
- Marital Status: Married
Advancedknowledge
- Proficient in the operation, maintenance, and advanced programming of ABB robots
- Strong knowledge of regulatory requirements for software and hardware development
- Programming various PLC platforms (SLC5, SLC 500, Studio 5000 Rockwell, CodeSys, Siemens S5, and S7) and HMIs (Allen Bradley, Siemens)
- Expertise in network protocols (DeviceNet, Ethernet TCP/IP, Profinet, OPCUA, ASI).
- Programming ABB, Comau and Mitsubishi Robots.
- Proficient in troubleshooting and problem-solving using tools like PDCA, 5W2H, FMEA, SWOT, A3, and 5 Why's.
Personal Information
- Age: 35
- Number of Children: 2
- Marital Status: Married