Sterilization Assurance Specialist:
Support Sterility Assurance Department in all activities related to sterilization such as: validations, reports, adoptions and audits. Review validations protocols for sterilization processes. Ensure the compliance with regulatory standards requirements (FDA, ISO, EU, and GLP guidelines), procedures and specifications. Provide support on Internal and external Audits such as TUV and FDA.
Lead and support activities as Subject Matter Expert (SME) for sterilization processes (EO and GAMMA), such as but not limited to:
- Sterilization process analysis and sterilization reports
- Advice new products introduction team with sterilization assessment
- Selection of sterilization Master Products
- Root cause analysis investigation for sterility related non conformances for current manufacture and new products.
- Dummies generation for sterilization validations assuring density and configuration of worst case scenario
- Support generation for Sterilization Assurance department budget.
- Leaded and performed gamma test method change for high volume products resulting in annual reduction costs for $175K.
- Coordinate and perform annual re-qualification and related testing for:
EO Sterilization chambers
Gamma sterilization (Cobalt 60)
ECA: Instruments, Endoscopy and PPU
- Monitor and report Sterility Assurance metrics to the Quality Review Board. This includes report data results on operational performance to ensure compliance on company quality goals.
- Assess results in terms of acceptability to sterilization assurance manners supporting quality operational manufacturing process.
- Lead environmental controls programs for controlled environmental manufacturing rooms ISO class 8.
- Support the monthly and quarterly programs for bio burden and sterility controls for product families.
- Perform periodic auditing for contract sterilization suppliers.
- Review and approve sterilization validation protocols and reports.
- Member of Change Control Board (CCB) to assess during design changes, supplier changes and others that could impact the product current sterilization validated state.
Responsibilities as Quality Engineer (QE) - Injection Molding Area & Irrigation Business Units:
- Investigate non conformances to implement corrective and preventive actions to prevent reoccurrence.
- Perform internal and external audits as required. Interact with suppliers to standardize inspection methods and resolve quality issues.
- Supported complaint investigations.
- Perform molding validations, review and approve reports such but not limited to IQ, OQ-E, Manufacturing Technical Reports and Engineering Samples.
- Implement engineering changes, engineering orders and temporary changes.
- Reviewed, changed and created manufacturing technical instructions, attribute charts and masters cycles for the Injection Molding process.
- Investigate non-conformances related to molded components.
- Manage non-conformances and reprocesses at the manufacturing area in order to ship product and avoid backorder.
- Reviewed Engineering Change Orders (ECOs), Process Procedure Maps (PPMs) and technical reports as required.
- Provided quality awareness to operators to maintain and reinforce Good Manufacturing Practices (GMPs) at the manufacturing areas as per current site procedures and regulations.