Summary
Overview
Work History
Education
Skills
Accomplishments
Certification
Timeline
Generic

Génesis A Varela Borrero

Cayey

Summary

Quality Control (QC) professional with over 7 years of experience in the medical device and diagnostics industry. Strong leadership skills, adept at managing teams and operations in a fast-paced 24/7 manufacturing environment. Proven track record of reducing process inefficiencies, improving product quality, and driving continuous improvement initiatives. Expertise in microbiological, chemical, and physical testing, as well as stability program management, regulatory compliance, and cross-functional training. Committed to maintaining the highest quality standards and driving operational excellence..

Overview

8
8
years of professional experience
1
1
Certification

Work History

QC Technician

Becton Dickinson, Integrated Diagnostic Solutions
05.2017 - Current

• Lead QC operations in a Biosafety Level II (BSL-II) environment for finished product release, performing microbiological, chemical, and physical tests, ensuring compliance with regulatory standards (FDA, ISO 13485).
• Oversee the product stability laboratory program, coordinating stability test points, scheduling, and results communication for blood culture products, ensuring timely data delivery for regulatory submissions.
• Support Out of Specification (OOS) and Quality Notification (QN) investigations, identifying root causes, documenting corrective actions, and implementing process improvements to reduce rework.
• Actively participate in continuous improvement initiatives, including Kaizen activities, lean meetings, and safety audits, driving process efficiency and workplace safety.
• Trained and mentored a team of QC technicians, overseeing their daily tasks, scheduling, and providing on-the-job coaching. Spearheaded training efforts for the technology transfer project to Singapore, conducting virtual and on-site training sessions for QC teams.
• Collaborate with cross-functional teams (QA, engineering, and product support) to support process qualifications, new product launch assessments, and development of new test methods.
• Conduct incoming raw material testing and routine monitoring of the DI Water System, ensuring all materials meet quality standards before use in production.
• Draft and update Standard Operating Procedures (SOPs), QC records, and test methods, ensuring alignment with industry best practices and regulatory requirements.


Blood Donor Program Specialist


• Managed the blood donor database, including scheduling, billing, and tracking of donations required for QC testing.
• Performed phlebotomy as a certified technician, ensuring high standards of care and safety during blood draws.
• Assisted principal investigators during internal audits to ensure compliance with regulatory requirements.

Education

Bachelor of Science - Industrial Engineering

Polytechnic University of Puerto Rico
San Juan
05-2026

Master's Program - Manufacturing Competitiveness-Quality Management

Polytechnic University of Puerto Rico
San Juan
05-2019

Bachelor of Science - Biology

University of Puerto Rico At
Cayey
05-2016

Skills

    QC & Analytical Techniques: Gram Staining, Lyophilized Bacteria Rehydration, Microorganism Culture Standardization, Blood/Platelet Bags Handling

    Software: Minitab, Microsoft Office Suite (Excel, Word, PowerPoint), Storm (Stability Bank Data)

    Process Improvement: Lean Six Sigma, Kaizen, Root Cause Analysis, Corrective and Preventive Action (CAPA) Process

    Regulatory Knowledge: FDA 21 CFR Part 820, ISO 13485, Good Manufacturing Practices (GMP)

    Data Analysis & Reporting: Statistical Process Control (SPC), Trend Analysis, Quality Reporting

    Languages: Fluent in English and Spanish (written and verbal)

Accomplishments

• Reduced OOS incidents by 20% through implementation of more robust QC testing and root cause analysis processes.

• Led successful technology transfer project to Singapore, including training and qualification activities for QC teams, contributing to the seamless replication of operations.

• Decreased product stability testing time by 15% by optimizing sample scheduling and streamlining communication with product support teams.

• Successfully managed stability program for blood culture product, overseeing multiple test points and ensuring compliance with regulatory guidelines.

• Recognized with Spot Award for exceptional support during the BACTEC Plastic Capacity Increase Project, contributing to a 25% increase in production capacity.

Certification

  • Lean Six Sigma Green Belt, 2019
  • Alliance Pro- Culture of Excellence of Puerto Rico (APCE) & BLSSC Inc.
  • Phlebotomy Technician course, 2020
  • Cardiacare Enterprise. Continued Medical Education Division PR Department of Health.

Timeline

QC Technician

Becton Dickinson, Integrated Diagnostic Solutions
05.2017 - Current
  • Lean Six Sigma Green Belt, 2019
  • Alliance Pro- Culture of Excellence of Puerto Rico (APCE) & BLSSC Inc.
  • Phlebotomy Technician course, 2020
  • Cardiacare Enterprise. Continued Medical Education Division PR Department of Health.

Bachelor of Science - Industrial Engineering

Polytechnic University of Puerto Rico

Master's Program - Manufacturing Competitiveness-Quality Management

Polytechnic University of Puerto Rico

Bachelor of Science - Biology

University of Puerto Rico At
Génesis A Varela Borrero