Julio A. Santa Rosa
Juncos
Summary
Highly accomplished and results-oriented Industrial Engineer with four years of experience in manufacturing environments and two years Caribbean Can Manufacturing. Proven ability to streamline processes, improve efficiency, and optimize production lines through Lean Manufacturing principles and Six Sigma methodologies. Expertise in validation, installation, and qualification of manufacturing equipment and processes. Seeking a challenging role where I can leverage my skills to contribute to a company's growth and success.
Overview
9
9
years of professional experience
1
1
Certification
Work History
Process Improvement
Caribbean Can Manufacturing
Cidra
04.2023 - Current
- Conducting thorough assessments of existing manufacturing processes, identifying areas for improvement, and quantifying potential gains.
- Applying Lean principles and methodologies (e.g., Kaizen, Six Sigma, 5S) to streamline operations and eliminate waste.
- Utilizing data analysis techniques to track key performance indicators (KPIs), identify trends, and measure the effectiveness of implemented improvements.
- Leading and managing process improvement projects from initiation to completion, ensuring timely execution and adherence to budgets. The most recent project was Rim Coat application with a waste reduction of 21.7 percent.
- Providing training and support for team members on improved processes, methodologies and SOP’s.
- Support the manufacturing and quality department to maintain constant production.
- Conduct process capability studies.
- Ensure compliance with food safety rules and audit process, policies and good manufacturing practices.
- Fostering a culture of continuous improvement throughout the organization.
Engineering Coop
BD Company
Humacao
02.2022 - 09.2022
- Led the validation and installation of new production lines, resulting in an increase in output and a reduction in downtime.
- Implemented Lean Manufacturing principles, reducing waste and improving overall equipment effectiveness (OEE).
- Six Sigma successfully completed projects, resulting in cost savings and improved product quality.
- Developed and implemented standardized work procedures, improving consistency and reducing variability in manufacturing processes.
- Conducted root cause analysis of manufacturing defects and implemented corrective actions.
- Collaborated with cross-functional teams to ensure on-time and within-budget project completion.
- Relocation Equipment’s (PQ, IQ, RSK, Deviations documents).
- Support in continuous improvements projects.
Sales Associate
Champs Sports
Caguas
10.2016 - 06.2021
- Engaged with customers to effectively build rapport and lasting relationships.
Mechanic Operator
Ethicon Johnson & Johnson
San Lorenzo
06.2019 - 12.2019
- Tended equipment during operation and monitored readouts to determine areas of concern and quickly correct problems.
- Ensuring the consistent quality of products through meticulous inspection and adherence to strict quality control protocols. This involves identifying and addressing any potential defects promptly.
- Identifying and resolving mechanical issues efficiently to minimize downtime and ensure optimal production flow.
- Maintaining a safe and clean work environment by complying with all safety regulations and reporting any hazards immediately.
- Accurately recording production data, maintenance logs, and other relevant information.
- Actively contributing to process improvements and identifying opportunities to enhance efficiency and productivity.
Education
Master’s degree - Industrial Engineering & Management
Universidad Ana G. Méndez
Gurabo, Puerto Rico05.2024
Bachelor’s degree - Industrial Engineering & Management
Universidad Ana G. Méndez
Gurabo, Puerto Rico12.2022
Associate of Science - Mechanical Engineering Technology
Universidad De Puerto Rico
Carolina, Puerto Rico05.2018
High School Graduate - Basic Electric Workshop
Escuela Vocacional Antonio Fernós Isern
05.2016
Skills
- Lean Manufacturing
- Value Stream Mapping
- Kaizen
- 5S
- Six Sigma
- DMAIC
- DMADV
- Validation and Qualification
- IQ
- OQ
- PQ
- Process Improvement
- Project Management
- Statistical Process Control
- SPC
- Root Cause Analysis
- RCA
- Good Manufacturing Practices
- GMP
- Customer service
Certification
- Lean Six Sigma White Belt Certification
- Lean Six Sigma Yellow Belt Certification
- Scrum Foundation Professional Certificate (SFPC)
- Packaging Quality and Safety Focus on GFSI Standards
- Osha 30 Hours in Industry
References
Upon request.
Projects
Support relay-out for BD company line product, Humacao, PR, 2022 Improvement Time Study in Caguas Tire Company, Caguas, PR, 2020 IQPs, IQRs and Validation equipment for relay-out BD Company, Humacao, PR, 2022 Capstone Project Motorambar Inc, Cataño, PR, 2022
Degree
- BSIE
- Msc
Additional Information
IISE (Institute of Industrial and System Engineering Chapter Turabo #698), Treasurer, 2021-2022
Timeline
Process Improvement
Caribbean Can Manufacturing
04.2023 - Current
Engineering Coop
BD Company
02.2022 - 09.2022
Mechanic Operator
Ethicon Johnson & Johnson
06.2019 - 12.2019
Sales Associate
Champs Sports
10.2016 - 06.2021
Master’s degree - Industrial Engineering & Management
Universidad Ana G. Méndez
Bachelor’s degree - Industrial Engineering & Management
Universidad Ana G. Méndez
Associate of Science - Mechanical Engineering Technology
Universidad De Puerto Rico
High School Graduate - Basic Electric Workshop
Escuela Vocacional Antonio Fernós Isern
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